Predict Failure Before It Occurs. Digital Twin Modeling & Real-Time Telemetry AI.
PSAS AI combines high-frequency industrial IoT sensor telemetry with physics-informed neural networks to forecast machinery anomalies 72 hours before catastrophic failure.
Interactive PSAS Industrial Digital Twin Simulator
Monitor live vibration, thermal, and RPM telemetry feeds with real-time MTBF failure probability prediction.
All parameters operating within healthy baseline tolerances. Projected Remaining Useful Life (RUL): 14,800 Operating Hours. Probability of anomaly in next 72 hours: 0.04%.
Enterprise Architectural Foundations
Designed from first principles to exceed global institutional standards for performance, security, and deterministic reliability.
Physics-Informed Neural Networks (PINN)
Merges thermodynamic and fluid dynamic physical laws with deep learning to ensure predictions respect physical system boundaries.
Sub-Second Vibration Waveform FFT
Performs real-time Fast Fourier Transforms on high-frequency accelerometers to catch early-stage bearing fatigue and rotor imbalance.
Real-Time Digital Twin Synchronization
Builds high-fidelity 3D computational representations of wind turbines, gas compressors, and power generators synchronized to live sensors.
Automated Maintenance Dispatch
Auto-generates work orders in SAP PM and IBM Maximo with exact parts lists and diagnostic steps before maintenance crews arrive.
Edge Telemetry Compression & Inference
Runs lightweight anomaly detectors on field gateway edge hardware, transmitting only anomalous event signatures over satellite/cellular.
Industrial SCADA & Modbus Support
Turnkey compatibility with OPC UA, Modbus TCP, MQTT, and Siemens S7 controllers with zero production line interruption.
How PSAS AI Operates
A deterministic, four-stage neural pipeline transforming enterprise raw inputs into validated actions.
Ingestion & Verification
High-throughput ingestion layer accepts multi-modal streams, zero-knowledge encrypted payloads, and real-time sensory feeds with zero buffer delay.
Neural Acceleration
Specialized tensor cores, high-dimensional vector indexers, and speculative reasoning agents process the objective within strict latency boundaries.
Safety & Compliance Gate
Every inference is audited by deterministic safety guardrails, differential privacy boundaries, and cryptographic compliance checks.
Autonomous Execution
Deterministic output streams directly to enterprise ERPs, edge robotic controllers, cloud microservices, or conversational interfaces.
"PSAS AI delivered an order of magnitude improvement in operational latency and safety compliance. We replaced fragmented legacy systems with a single deterministic pipeline on psas.si in less than four weeks."
Predictable Pricing for High-Scale Workloads
Choose a deployment tier that scales seamlessly from initial prototyping to sovereign national infrastructure.
Facility Core
For manufacturing plants monitoring up to 50 critical rotating assets.
- Up to 50 Industrial Machine Assets
- Standard Anomaly Detection Algorithms
- OPC UA & MQTT Gateway Integration
- Weekly Health Scorecards
Industrial Plant
For power stations, refineries, and chemical production complexes.
- Up to 250 Critical Industrial Assets
- Physics-Informed Neural Network (PINN)
- 72-Hour Failure Prediction Warnings
- SAP PM & IBM Maximo Direct Integration
- 24/7 Anomaly Alert Hotline
Global Infrastructure
For multinational utility operators, offshore wind farms, and pipelines.
- Unlimited Assets Across Global Plants
- Custom Digital Twin 3D Meshes
- Air-Gapped Substation Edge Deployments
- Custom Sensor Waveform Telemetry
- Dedicated Reliability Engineering Team
Architecture, Integration & Security
Our physics-informed models correlate ambient temperature, load demands, and rotational speeds, establishing dynamic multi-variable baselines rather than static threshold alarms.
Yes. We offer quick-mount magnetic wireless vibration and acoustic sensors that transmit encrypted telemetry directly to our local edge gateway.
PSAS natively supports OPC UA, Modbus RTU/TCP, MQTT, EtherNet/IP, BACnet, and Siemens Profinet.